Borey Advanced: ASMPT's SMT Analytics – Professional-Grade Software

ASMPT’s newly launched SMT Analytics software provides in-depth insights into SMT processes, helping identify and pinpoint often-overlooked issues that lead to inefficiencies and subpar performance. This powerful tool not only enables employees to uncover the root causes of problems but also accurately highlights areas where performance is slipping—and points toward clear paths for potential improvements.

Today's SMT Production Line Each has its own unique characteristics. The diverse configurations and intertwined technologies within the production line have created a deeply interdependent relationship, ultimately forming an exceptionally complex system. Behind subpar performance lie multiple factors—ranging from logistical challenges and employee scheduling issues to machine-related technical difficulties.

Why has the production time for this batch of products increased from 25 to 30 seconds? To answer this question, we need to conduct a comprehensive analysis of the SMT production process and thoroughly investigate the underlying reasons behind the drop in production efficiency. This requires relying on experienced employees, whose years of hands-on expertise have cultivated a keen intuition, enabling them to quickly identify where issues lie. Yet, such specialized talent is not easily found.

Now, with ASMPT’s SMT Analytics software, we can easily address these challenges. Built on cutting-edge data-processing technology, the software enables comprehensive analysis of data flows. Users can customize a variety of dashboards tailored to their specific needs and process requirements, allowing for insightful descriptive analytics. Through clear, real-world use cases, we can monitor key KPIs (Key Performance Indicators) in real time, pinpoint the root causes of issues, and present historical, current, and benchmark data in a clear, interconnected manner. Driven by ASMPT’s commitment to Integrated Manufacturing The proposed open automation concept will also enable SMT Analytics to seamlessly integrate with third-party systems in the future.

Electronic product manufacturers can leverage SMT Analytics to address challenges related to time, conditions, and materials, while maximizing production capacity across a wide range of application scenarios.

Leveraging precise time-series analysis and intelligent data correlation technology, SMT Analytics effectively uncovers slowdowns and performance bottlenecks in production processes. This software not only enables real-time detection and proactive prevention of performance shortfalls but also provides robust decision-making support for long-term process optimization by analyzing changes in cycle times. Additionally, through condition-based analysis, SMT Analytics offers practical, actionable insights to further enhance overall performance. In the upcoming release, we’ll introduce detailed statistics on production availability, mounting areas, line status, and system health—empowering employees to pinpoint even the slightest variations or inefficiencies in manufacturing operations. Moreover, the software delivers accurate insights into equipment-related downtime, including specific reasons for stoppages and their duration. Armed with this granular data, teams can take targeted actions to address underperforming mounting zones and boost overall production capacity. Beyond that, SMT Analytics delves deeper into material quality through comprehensive component analysis, offering valuable perspectives on how these elements perform throughout both operational workflows and the supply chain. Meanwhile, the software’s total scrap rate analysis allows businesses to precisely track and visualize performance spikes over time, providing critical data that fuels continuous improvement initiatives across production processes.