Today's SMT production lines are significantly differentiated, with diverse configurations and closely coupled technical processes within the production line, forming a highly complex system. Therefore, whether it is logistics, employee scheduling, or technical difficulties related to machines, they may all lead to insufficient production capacity.

If we want to find the fundamental reason for poor production capacity, we need to comprehensively analyze the SMT production process. This type of analysis often relies on experienced senior engineers who, with years of accumulated experience, can quickly identify and judge the problem. However, such professional talents are scarce and their experience is difficult to pass on, posing significant challenges for problem investigation and resolution.

To this end, ASMPT has launched a professional analysis software SMT Analytics, which can deeply evaluate SMT processes. This software not only helps operators identify and locate issues that are often overlooked, leading to poor efficiency and performance, but also accurately points out performance losses and identifies potential improvement directions.

From data visualization to action optimization

SMT Analytics software is based on advanced data processing technology and can analyze the entire data flow of the production process. Electronic product manufacturers can customize dashboards, conduct descriptive analysis, and monitor KPIs (Key Performance Indicators) in real-time based on their own needs and process structures. The system presents historical, real-time, and reference data in association, helping to quickly locate performance bottlenecks, analyze root causes of problems, and clarify potential optimization directions.  

Adhering to ASMPT's open automation philosophy, SMT Analytics not only supports seamless integration with third-party systems in the future, but also provides practical process improvement solutions for electronic manufacturing enterprises based on specific application cases. This makes production data not only 'visible', but also 'usable', significantly improving production line transparency, response speed, and overall efficiency.

Comprehensive coverage of key production factors

SMT Analytics provides in-depth analysis around three dimensions: time, conditions, and materials, helping electronic manufacturers identify and solve efficiency bottlenecks in their production lines. It utilizes precise time series analysis and intelligent data association technology to reveal the root causes of problems such as extended production time and reduced efficiency, and provides reference for long-term process optimization through the trend of cycle time changes.  

The conditional analysis function can provide detailed statistical data such as production availability, mounting area, and production line status. SMT Analytics allows operators to quickly locate specific links where performance is declining; At the same time, the shutdown analysis function can accurately track the cause and duration of equipment failures, facilitating targeted improvements.

Optimize material usage and quality control

In terms of material management, SMT Analytics can deeply analyze the quality performance of components in operational processes and supply chains. Through total scrap rate and trend analysis, it intuitively presents peak periods and potential problems of material loss. These data provide a reliable basis for reducing waste, improving yield, and optimizing supply chains, enabling electronic manufacturing companies to continuously improve processes, control costs, and achieve more stable and sustainable production operations while increasing production capacity.

The goal of SMT Analytics is to help electronic manufacturers make better use of existing ASMPT equipment by maximizing device performance and efficiency.