Borey Advanced - Detailed Operation of SMT Mounter

2024-01-08


 

 

Detailed Operation Tutorial for SMT Machine

1、 Preliminary inspection

1. Check if the pressure gauge of the SMT machine is between 0.40 and 0.55Mpa and if the power connection is normal.

2. By checking the temperature and humidity meters hanging on the production site, confirm that the temperature and humidity meters in the working environment are within the specified range of 20-28 ℃ and 50-60 atmospheric humidity. If the working environment changes, adjust it promptly.

3. Establish 6S standards for machines and job positions, check for any foreign objects inside, as well as moving parts such as guides, conveyor belts, mounting heads, and supports, and check for any foreign objects within their range of motion. If any, clean them promptly. Is the emergency stop button reset and is the front protective cover closed properly.

4. Confirm that the machine feeder is firmly fixed on the feeder and not floating. There are no foreign objects on the feeder.

5. Confirm that the suction nozzle is not damaged, adheres to strong cream, and has poor rebound.

 

2: Operation steps

1. Power on

(1) Turn on the main control power switch of the SMT machine

Rotate the main control power switch to the right so that the arrow on the switch points to the ON position. The main control power is turned on, and the SMT machine is powered on to perform computer startup and device hardware testing (automatically completed). After loading the necessary programs for machine operation, the initialization page is displayed.

(2) Return to Origin

After initialization is completed, click the return to origin button with the mouse, and the device will automatically perform the return to origin operation. After the return to origin is completed, it will automatically enter the interface.

2. Warm up the engine

The first step is to click the warm-up button to enter the warm-up interface.

Step 2, in the warm-up interface, click to stop at the specified time;

Step three, enter the warm-up time in the warm-up time text box, usually 10 minutes.

Step 4, click Start to enter the warm-up operation of the SMT machine

Step 5: After the warm-up is completed, click the close button to complete the warm-up and return to the main interface.

3. Production

(1) Select substrate program

The first step is for the user to click the substrate selection button on the production design page to enter the substrate selection window;

The second step is to search for the SMT program to be produced in the substrate selection window, click the selection button, and complete the substrate selection operation. The machine reads the substrate data and returns to the main interface.

1. Adjust the guide rail

Click on the device conveyor conveyor conveyor width button on the main interface to enter the conveyor width interface. Enter the substrate width size after changing the conveyor width, click the OK button to adjust the guide rail width. The user places the substrate from the connecting platform track, transports it to the SMT machine track, and gently pushes the substrate back and forth by hand to confirm that there is a small gap of about 1mm between the substrate and the conveyor track.

 

4. Verify materials

Click the production design button on the main interface, click the bottom left corner (feeder list) button, move the scroll bar in the feeder list window to view the material position, and install the feeders in sequence according to the installation position.

Steps for installing the feeder:

① Press the emergency stop button and open the machine cover.

If the operation of the SMT machine is not stopped and the feeder is installed, there is a risk of being drawn into the SMT machine.

② Remove dust and debris from the feeder frame

If the feeder is sandwiched with components or dust, the feeder will tilt, causing unstable adsorption.

③ Install feeder

Lift the feeder handle upwards, align it with the installation position of the feeder, and slide it on the guide rail while inserting the positioning hole.